Five Star DP Epoxy Grout is the only expansive, non-shrink, low exothermic epoxy system for machinery grouting. Five Star DP Epoxy Grout provides high strength and superior creep resistance in in addition to exhibiting positive expansion.
Five Star DP Epoxy Grout High Flow is a three-component, expansive, non-shrink, low-exothermic epoxy system formulated for precision machinery support and large-volume placements where higher flow is required. The 1.75 cubic foot unit (SKU 33155) uses four bags of aggregate to deliver improved flow characteristics for clearances from 1/2 inch to 9 inches while maintaining 95% effective bearing area and positive expansion per ASTM C 827. For deeper pours or longer working time, see the Five Star DP Epoxy Grout Standard Flow unit (2.0 cu ft, #33610).
| Property | Value |
|---|---|
| Packaging / Yield | 1.75 ft³ unit (Resin 20.9 lbs, Hardener 6.3 lbs, Aggregate 4 × 50 lb bags) |
| Clearance / Placement Depth | 1/2 inch to 9 inches (13 mm to 229 mm) |
| Working Time at 70°F (21°C) | 60 minutes |
| Compressive Strength (ASTM C 579B) | 1 Day: 9,000 psi; 7 Days: 13,000 psi; Post-cured at 140°F: 14,500 psi |
| Tensile Strength (ASTM C 307) | 2,000 psi (13.8 MPa) |
| Flexural Strength (ASTM C 580) | 4,000 psi (27.6 MPa) |
| Creep (ASTM C 1181, 1 year @ 140°F, 400 psi) | 4.3 × 10−3 in/in |
| Effective Bearing Area | 95% |
| Height Change (ASTM C 827) | Positive expansion |
| Bond to Concrete (ASTM C 882) | Concrete failure |
| Application Temperature | 55°F to 95°F (13°C to 35°C) |
| Maximum Service Temperature | 180°F (82°C) |
Product documents: Five Star DP Epoxy Grout High Flow Material Performance Specification (PDF)
What is the difference between the High Flow and Standard Flow versions?
The High Flow unit (1.75 cu ft, #33155) uses four bags of aggregate and is designed for clearances of 1/2 inch to 9 inches with a 60-minute working time at 70°F. The Standard Flow unit (2.0 cu ft, #33610) uses five bags of aggregate, supports clearances of 1 inch to 18 inches, and provides a 90-minute working time. See the Five Star DP Epoxy Grout Standard Flow unit (2.0 cu ft, #33610) for the deeper-pour option.
What compressive strength can be expected?
At 70°F, High Flow develops approximately 9,000 psi at 1 day, 13,000 psi at 7 days, and 14,500 psi when post-cured at 140°F (ASTM C 579B).
What is the working time at standard temperature?
Working time is approximately 60 minutes at 70°F (21°C).
What clearances is the High Flow version intended for?
It is formulated for placement depths from 1/2 inch to 9 inches (13 mm to 229 mm).
Does the product expand during cure?
Yes. It exhibits positive expansion when tested in accordance with ASTM C 827 and provides 95% effective bearing area when proper grouting procedures are followed.
What is the maximum service temperature?
The maximum service temperature is 180°F (82°C).
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