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Five Star Structural Concrete Gunite 50lb Bag

Five Star Structural Concrete Gunite is a dry process shotcrete applied, high early strength permanent concrete repair material. Containing migrating corrosion inhibitor technology, Five Star Structural Concrete Gunite produces a repair which is dimensionally stable, develops an integral bond to the existing concrete, and restores structural integrity within hours of placement.

  • High Three Hour Strengths
  • Vertical and Overhead Repairs
  • Application Thickness Down to 1/4 Inch

Five Star Structural Concrete Gunite

Five Star Structural Concrete Gunite is a dry-process shotcrete, high-early-strength repair mortar for vertical and overhead structural work. Migrating corrosion inhibitors and very low chloride permeability protect reinforcing steel while the mix bonds and restores integrity within hours. Shoot from 1/4 inch up, gain high three-hour strength, and coat moisture-sensitive epoxies as early as 4 hours, including cold-weather shutdowns.

Key Features

  • Dry-process shotcrete for vertical and overhead repairs
  • High three-hour compressive strength
  • Application thickness down to 1/4 inch
  • Excellent freeze/thaw and sulfate resistance
  • Migrating corrosion inhibitor technology
  • Coat epoxies as early as 4 hours

Applications

  • Rapid repair of load-bearing walls, ceilings, and structural members
  • Shutdown repairs
  • Industrial plant structural repair
  • Marine and hydraulic structure repairs
  • Cold-weather shotcrete repairs

Technical Specifications

Property Value
Type Dry-process shotcrete repair mortar
Working time at 70°F (21°C) 20 minutes
Placement thickness 1/4 in to 3 in
Compressive strength, cubes (3 hr / 1 day / 28 day) 2,500 / 4,000 / 8,000 psi
Compressive strength, cores at 28 days 7,000 psi
Bond strength at 1 day 2,000 psi
Chloride permeability at 28 days Very low (<1,000 coulombs)
Maximum in-service temperature 400°F (204°C)
Mixing water 2-2.5 qt per 50 lb bag
Yield Approx. 0.42 ft³ per 50 lb bag

Product documents: Structural Concrete Gunite Technical Data Sheet

Frequently Asked Questions

Is Five Star Structural Concrete Gunite a dry-process shotcrete repair?
Yes. Five Star Structural Concrete Gunite is a dry-process shotcrete, high-early permanent concrete repair for vertical and overhead work.

How thin can Five Star Structural Concrete Gunite be applied?
Five Star Structural Concrete Gunite can be applied down to 1/4 inch.

When can moisture-sensitive coatings go over Five Star Structural Concrete Gunite?
Moisture-sensitive coatings can go over Five Star Structural Concrete Gunite as early as 4 hours after placement, depending on site conditions.

Does Five Star Structural Concrete Gunite resist sulfates?
Yes. Five Star Structural Concrete Gunite has excellent sulfate resistance for industrial and marine repairs.

Can Five Star Structural Concrete Gunite be placed in cold weather?
Yes. Five Star Structural Concrete Gunite is used for cold-weather repair of load-bearing walls, ceilings, and other structural members.

How strong is Five Star Structural Concrete Gunite at three hours?
Five Star Structural Concrete Gunite typically reaches about 2,500 psi at three hours at 70 F.