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Five Star Splash Zone 100lb Kit
Five Star Splash Zone is a 100% solids, two-component epoxy putty compound recommended for top-sealing of Five Star PileForm F (FRP) jackets at, above, or below the waterline in fresh or salt water splash zones. It forms an excellent bond to concrete, steel, wood, aluminum, fiberglass and Five Star PileForm F (FRP) jackets.
- 1:1 Mix Ratio
- No VOCs
- Can Be Applied Underwater
$1,176.93
SKU
17908
Five Star Splash Zone – 100 lb Kit (2 x 50 lb Units)
Five Star Splash Zone is a 100 percent solids, two-component epoxy putty compound for sealing and repair work at, above, or below the waterline. It bonds to concrete, steel, wood, aluminum, fiberglass, and FRP pile jackets, and can be hand-applied underwater. The 1:1 mix ratio by volume simplifies field mixing, and the solvent-free formula is resistant to common chemicals.
Key Features
- Underwater applicable for placement at, above, or below the waterline.
- Strong adhesion to concrete, steel, wood, fiberglass, aluminum, and FRP jackets.
- Simple 1:1 mix ratio by volume; kneads to a uniform medium gray.
- 100 percent solids; zero VOC; resistant to common solvents and chemicals.
- Forms a durable putty that tools to a smooth finish.
- Minimum substrate temperature at application: 50°F and rising.
- Nonylphenol-free formulation.
Applications
- Top-sealing FRP pile jackets and pile repair in splash zones.
- Underwater patching and edge sealing in marine and hydraulic structures.
- Repairs on concrete, steel, wood, and fiberglass exposed to water immersion.
- Harbors, piers, bridge piles, tanks, intake structures, and similar assets.
Technical Specifications
| Type | Two-component epoxy putty, 100 percent solids |
| Mix Ratio (by volume) | 1:1 (A:B) |
| Color (mixed) | Medium gray |
| Working Time at 70°F | About 30 minutes |
| Dry to Touch / Dry Hard at 70°F | About 2 hours / about 4 hours |
| Full Cure at 70°F | About 7 days |
| Shore D Hardness | 4 hours: about 30–50; 1 day: about 45–70 |
| Adhesion (pull-off) | Steel dry: about 500 psi; Steel wet: about 250 psi; Fiberglass dry: about 300 psi; Fiberglass wet: about 200 psi; Concrete dry: about 300 psi |
| Minimum Substrate Temperature | 50°F and rising at time of application |
| VOC | Zero VOC |
| Special Notes | If applied underwater or contacted by water before cure, surface color may change and a soft film may form |
| Packaging (this item) | 100 lb kit packaged as two 50 lb units |
| Approximate Yield | About 1.03 cubic feet per 100 lb kit |
| Shelf Life | Two years in unopened containers stored dry at 50 to 90°F |
Frequently Asked Questions
Can it be applied underwater?
Yes. It can be hand-applied and tooled underwater for sealing and repair work around the waterline.
What surfaces does it bond to?
Concrete, steel, wood, fiberglass, aluminum, and FRP pile jackets.
How do I mix it?
Combine equal parts of Component A and Component B by volume and knead with gloved, wetted hands until the color is uniform.
What happens if it contacts water before cure?
The surface may change color and develop a soft film. Plan placement and tooling accordingly.
How do I clean tools?
Use paint thinner, acetone, or a similar solvent before the material cures.
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