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Five-Star-Marine-Pile-Jackets

Five Star Marine PileForm F Fiberglass Reinforced Plastic Pile Jacket

Five Star High Flow Pile Jacket Epoxy Grout LPL-HF 1.38 cu ft

Three-component, 100% solids epoxy system specifically designed for underwater grouting and marine pile encapsulation with the Five Star Pileform F Fiberglass Jacket engineered solution system.

  • High compressive strength
  • High bond strength
  • Wide installation temperature range
$490.00
SKU
21986

Five Star High Flow Pile Jacket Epoxy Grout LPL-HF – 1.38 cu ft System

Five Star® High Flow Pile Jacket Epoxy Grout LPL-HF is a 100% solids, three-component epoxy system engineered for marine pile repair and encapsulation with Five Star® Pileform™ F Fiberglass Jackets. This long-pot-life, high-flow epoxy grout delivers exceptional compressive strength, excellent adhesion, and reliable corrosion protection in submerged and tidal zone applications. It is pumpable or pourable, non-segregating, and installs easily across a wide temperature range.

Key Features:

  • Three-component underwater epoxy grout system
  • High compressive strength up to 11,500 psi (ASTM C579)
  • Long pot life and wide installation temperature range (40°F–100°F)
  • Pumpable and pourable with low pump pressure
  • Nonylphenol-free and environmentally safe for marine environments
  • Excellent bond strength to concrete, steel, wood, and masonry

Applications:

  • Marine pile repair and structural encapsulation
  • Use with Pileform™ F Fiberglass Jackets for full restoration
  • Piers, docks, jetties, wharves, bulkheads, and barrier walls
  • Restoring concrete, timber, and steel piles in submerged or tidal zones
  • Corrosion protection in brackish and saltwater environments

Technical Specifications

Compressive Strength (ASTM C579) – 1 Day3,500 psi @ 70°F (24.1 MPa)
Compressive Strength – 7 Days9,800 psi @ 70°F (67.5 MPa)
Compressive Strength – 28 Days11,500 psi @ 70°F (79.3 MPa)
Tensile Strength (ASTM C307) – 7 Days2,400 psi (16.5 MPa)
Flexural Strength (ASTM C580) – 7 Days4,500 psi (31 MPa)
Bond Strength to Concrete (ASTM C882) – 7 Days2,200 psi (15.2 MPa)
Bond Strength to Steel (ASTM C882) – 7 Days2,000 psi (13.8 MPa)
Working Time at 70°F (21°C)90 minutes
Yield1.38 cu ft (39.1 L) per system

Frequently Asked Questions

Is this grout suitable for underwater applications?
Yes. It is specifically designed for submerged and tidal zone repairs with Pileform™ F Jackets.

How is the product installed?
It can be poured from the top of jackets or pump-placed using a peristaltic pump through ports.

Does it contain harmful marine toxins?
No. It is Nonylphenol-free and safe for use in marine environments.

What are the temperature limits for installation?
It can be installed between 40°F and 100°F (4°C–38°C) and maintains performance across this range.

What is the shelf life?
Two years when stored unopened in dry conditions.

More Information
Brand Five Star Products
Manufacturer Five Star Products