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Five Star Special Grout 400 49 lb Bag

Five Star Special Grout 400 is a non-shrink cement grout specifically formulated for grouting of cables and tendons requiring corrosion protection. Pumpable for tight clearances and shows positive expansion.

  • Extended working time
  • Two hour working time at 90 degrees
  • Non-shrink
$63.59
Drop Shipped
SKU
14511

Five Star Special Grout 400 – 49 lb Bag

Five Star Special Grout 400 is a cement-based, non-shrink fluid grout designed for critical post-tensioning applications and cable grouting. It delivers excellent corrosion protection and positive expansion properties verified under ASTM C 827. With a pumpable formulation, zero bleed, and extended working time, this grout meets ASTM C1107 Grades A, B, and C, and is compliant with PTI and CRD-C 621 standards. Its high fluidity and durability make it well suited for use in ducted tendon systems, void filling, and structural grouting where long-term stability is essential.

Key Features:

  • Non-shrink with positive expansion (ASTM C 827)
  • Extended working time – up to 2 hours at 90°F
  • Zero bleed and high fluidity for efficient pumping
  • Complies with PTI post-tensioning grout specifications
  • Meets ASTM C1107, Grades A, B, and C
  • Contains no aluminum powder or metallic aggregate

Applications:

  • Corrosion protection of cables and tendons
  • Grouting between precast concrete walls and beams
  • Post-tensioned duct injection for bridge decks and structures
  • Filling tight voids and recesses requiring fluid consistency
  • Precision structural grouting in transportation and utility work

Technical Specifications:

Property Value
Compressive Strength (1 Day) 3,500 psi
Compressive Strength (7 Days) 7,000 psi
Compressive Strength (28 Days) 8,500 psi
Permeability (ASTM C 1202) <1,000 coulombs
Bleeding (4 Hours) 0.0%
Working Time at 90°F Up to 2 hours
Yield per 49 lb Bag 0.50 ft³
Compliance ASTM C1107, CRD-C 621, PTI

 

Frequently Asked Questions:

What is the recommended mixing method for Special Grout 400?
Use a high-speed shear or colloidal mixer for uniform consistency. Always add water first, followed by dry material.

How much water should I add per bag?
Approximately 6 quarts of potable water per 49 lb bag. Do not exceed 6.5 quarts without consulting technical support.

Is the grout pumpable?
Yes. It is formulated for easy pumping with flow rates compatible with post-tensioning requirements.

Does Special Grout 400 provide corrosion protection?
Yes. It has been performance-tested to exceed 2,500 hours in accelerated corrosion resistance testing.

More Information
Brand Five Star Products
Manufacturer Five Star Products